ERP for plastics processing, injection moulding and composites
Tooling is your real production asset
In injection moulding, capacity is not counted in presses but in press-and-mould pairs. A four-cavity mould on an available press is not worth the same as a two-cavity mould: the output rate changes, and so does the unit cost.
A mould wears by the cycle, not by the calendar. Its preventive maintenance is triggered once a cycle count is reached, and a counter kept by hand drifts within a few weeks. An unanticipated tooling breakage stops an entire part number, sometimes for months.
Then comes the question of tool changeover. Every changeover is production time lost, and that is precisely what the SMED method attacks. Changeovers still have to be measured to know which ones are worth the effort.
Material, between traceability and incorporation rate
Material arrives as pellets in batches and is blended in the hopper with regrind from your own sprues and rejects. The incorporation rate is a contractual figure on some parts, and a cost figure on all of them.
What actually goes into the part must therefore be traced: virgin material batch, proportion of ground regrind, and colourant batch. Without it, a customer complaint cannot be contained and is settled by a widened recall.
AVIA ERP keeps the cycle counter per cavity, triggers preventive maintenance at the threshold, measures tool changeover times, calculates OEE per press and traces the incorporation rate down to the batch produced.
What a plastics processing workshop expects from its ERP
Moulds, cavities and counters
Tooling fleet management, cycle counter per cavity, location and availability, history of interventions.
The direct benefits for your industrial company
No more tooling breakage from counter drift
Maintenance is triggered on the real cycle, reported by production rather than entered by hand.
Tool changeovers that are measured
SMED is applied where the gain is real, because the times are at last known per press-and-mould pair.
An OEE that is calculated, not estimated
The deviation from the theoretical cycle time is read per press and per shift, together with the downtime causes.
A complaint contained to the right batch
Material traceability avoids widening a recall for want of knowing what went into the part.
The industries AVIA ERP covers
Every industrial sector demands its own rigour. AVIA adapts to your regulatory constraints through focused domain modules.