Architecture 9 min

How to choose an industrial ERP: the 7-step method

Three-hundred-criterion grids, seductive demos, promises of total coverage: how to decide on verifiable elements rather than on an impression.

Published on 30 July 2026

AVIA ERP editorial team
About
Contents

Short answer

A three-hundred-line comparison grid separates no one. The proposed approach starts from problems, distinguishes blocking from structuring and comfort needs, demands a demonstration on your own data, questions the share of custom work, has data entry tested on the shop floor, computes the full five-year cost and checks the exit before the entry. Five blocking needs, a demo on your data, a full five-year cost and a reversibility clause are usually enough.

Choosing an ERP commits a company for ten years or more. Yet the most common method remains the three-hundred-line comparison grid, filled in by the vendors themselves, where everyone ticks “yes” everywhere. Such a grid separates no one. Here is an approach that produces a defensible decision.

1. Start from problems, not features

Before opening a single brochure, list the ten situations that cost you the most today: the order delivered late because material was missing, the project closed at a loss discovered three months too late, the day wasted rebuilding a batch file. Put a number on them, even roughly. That list becomes your real specification, and it fits on one page.

2. Separate the core business from the nice-to-have

Every ERP can print an invoice. Few can handle a variant bill of materials, finite-capacity scheduling or piece-by-piece traceability. Sort your needs into three categories:

  • Blocking: without it, the product is eliminated. Rarely more than five points.
  • Structuring: it shapes the organisation, but a workaround exists.
  • Nice-to-have: pleasant, never decisive. Do not let it weigh on the final score.

3. Demand a demo on your own data

This is the most discriminating point of the whole exercise. Send each candidate three of your real items, with their bill of materials, their routing and a typical order. Ask that the demo run on those. A vendor who knows your trade will accept; the others will offer their demo set, always flawless, always beside the point.

Then watch how many clicks it takes to release a work order and to find the real cost of a finished project. These are the two gestures your teams will repeat thousands of times.

4. Question the custom development

Every custom development is paid for twice: at the order, then at every version upgrade. Ask what share of your needs is covered by configuration and what share requires code. Beyond fifteen percent of custom work, the product is probably not made for your trade.

5. Assess use on the shop floor

An ERP is filled in on the ground. If declaring an operation calls for six screens and a keyboard, it will be done at the end of the day, from memory, or not at all. The data will then be wrong, and every analysis built on it too. Have the data entry tested by an operator, not by the IT director.

6. Compute the full cost over five years

Add up subscription or licences, implementation, training, custom development, version upgrades and — the line regularly left out — your own teams' time during the project. It is that total, not the advertised monthly price, that allows an honest comparison.

7. Check the exit before the entrance

Ask the question plainly: if we leave in three years, in what format and within what time do we get our data back, and at what cost? A clear answer written into the contract says a lot about the confidence the vendor places in its own product.

In short

Five blocking needs, a demo on your data, a five-year full cost and a reversibility clause: these four elements are usually enough to separate candidates that three hundred criteria left tied.

AVIA ERP editorial team
About

Frequently asked questions

Why is a comparison grid not enough?

Because it is filled in by the vendors themselves, each ticking "yes" everywhere: it separates no one. It is better to start from the ten situations that cost the most today, put a figure on them even roughly, then sort needs into blocking (rarely more than five), structuring and comfort.

What should you ask for in the demonstration?

Send each candidate three of your real items, with their bill of materials, routing and a typical order, and ask for the demonstration to run on them. Watch the number of clicks to launch a production order and to find the actual cost of a finished job, and have an operator, not the IT director, test data entry.

What does the full five-year cost include?

Subscription or licences, implementation, training, custom development, version upgrades and the time of your own teams during the project, a line regularly forgotten. Beyond fifteen percent of custom work, the product is probably not built for your trade. Reversibility must also be checked: in what format, how fast and at what cost do you get your data back?

See AVIA ERP on your own process

Request a demo